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Die Cut

Gallop Innotek Die Cutting Services and Capabilities

We provide precision die cutting services tailored for Thermal Interface Materials and Electromagnetic Compatibility products. Our goal is to help you improve material efficiency, achieve consistent product performance, and reduce production cost.

Value-Added Services for TIM and EMC Applications

In addition to die cutting, we offer supporting processes such as lamination, extrusion, compression, and injection molding capabilities. Depending on material properties and design requirements, tolerances may vary for features like holes, cutouts, or edges. We support everything from small prototypr runs to large-scale production, with inspection reports available when needed.

By combining proven cutting techniques with specialised materials, we deliver reliable solutions for applications that demand thermal control, EMI shielding, and long-term durability.

Die Cutting Services Available for TIM and EMC

Through Cutting
Through Cutting

Cuts completely through TIM and EMC materials to create individual parts in precise shapes for assembly.

Kiss Cutting
Kiss Cutting

Cuts only the top layer of achieve-backed TIM or shielding material, leaving the liner intact for easy handling and application.

Perforating Cutting
Perforating Cutting

Add lines of small holes or slits, making it simple to tear or fold materials without affecting shielding or thermal performance.

With Cutouts
With Cutouts

Forms openings within a part such as vent holes or cables pass through without trimming the entire outer shape.

Pull Tabs
Pull Tabs

Creates easy-to-grip tabs on adhesive liners, simplifying installation of TIM pads or EMC gaskets.

Custom Shape
Custom Shape

Provides flexibility to design parts that match unique device geometries or complex assemblies, ensuring a perfect fit.

Prepare Your Die-Cut RFQ

Share the following details so our team can review material yield, tooling and production feasibility efficiently.

  • Material type, grade and thickness
  • Part drawing with dimensions and tolerances
  • Adhesive, liner, tab or kiss-cut requirements
  • Prototype and annual quantities
  • Packaging, cleanliness and inspection requirements

Not sure about every item? Send the drawing and application first; missing specifications can be confirmed during engineering review.

Die-Cut Sheet Yield Planner

Estimate rectangular part count per sheet and compare both nesting directions.

Planning/reference estimate: Rectangular grid only. Final yield depends on tool geometry, grain direction, web strength, registration, defects and production nesting.

Get an Instant Quote

One Stop Thermal Material Expert

Just give us the IC power, Gap Distance and other application conditions, you’ll get an instant quote within 24 hours

Die-Cut Sheet Yield Planner

Estimate rectangular part count per sheet and compare both nesting directions.

Planning/reference estimate: Rectangular grid only. Final yield depends on tool geometry, grain direction, web strength, registration, defects and production nesting.

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