What is Conductive Rubber Tubing
GALLOP INNOTEK conductive rubber tubes are a special type of industrial pipe material. Generally, they are made of silicone rubber or fluorosilicone rubber as the base material, and then filled with a large number of conductive particles and processed into tubular elastomers through a special process.
When selecting the right conductive rubber tubes for your project, consider browsing this article or contacting GALLOP INNOTEK for professional advice.
Characteristics of Conductive Rubber Tubing
Electrical conductivity: GALLOP INNOTEK conductive rubber tubes are composed of an insulating rubber base and evenly distributed conductive fillers. They can provide a low-resistance current path, and their volume resistivity can be adjusted according to the type, content, and shape of the conductive fillers to meet the needs of your different application scenarios.
Electromagnetic shielding: GALLOP INNOTEK conductive rubber tubes have excellent electromagnetic shielding performance. Through the internal conductive filler network, they can effectively reflect and absorb electromagnetic waves, thereby resisting external electromagnetic interference and preventing the leakage of internal electromagnetic energy.
Environmentally sealed: GALLOP INNOTEK conductive rubber tubes inherit the high elasticity and compressibility of rubber. They can be compressed and deformed under external force to fill gaps and maintain contact with the flange surface, thereby maintaining the sealing functions of dust-proof, water-proof, moisture-proof, and pressure-resistant.
Temperature resistance and environmental tolerance: GALLOP INNOTEK conductive rubber tubes can operate for a long time within the temperature range from minus zero to over two hundred degrees Celsius without losing their elasticity and electrical properties. Additionally, it is resistant to ultraviolet radiation and does not age easily, making it suitable for outdoor installation applications.
Chemical resistance: Depending on the polymer, GALLOP INNOTEK conductive rubber tubes can withstand a variety of chemicals and have excellent resistance to fuel oil, solvents, and oils.
GALLOP INNOTEK conductive rubber tubes have numerous advantages and can be applied in many demanding industries. If you are interested in our materials, you can always seek compliance advice on conductive tubes from us.
- Ultra-low electrical resistance and superior shielding effectiveness
- The sealing property can be top rated as IP68
- Wide working temperature range
- Excellent physical properties
- Endurable and good resilience
- Cost-saving solutions
- Ultra-low electrical resistance and superior shielding effectiveness
- The sealing property can be top rated as IP68
- Wide working temperature range
- Excellent physical properties
- Endurable and good resilience
- Low VOC and cost effective solutions
- Available in fluoro-silicone resin options
Types of Conductive Rubber Tubing
GALLOP INNOTEK conductive rubber tubes come in a variety of types. According to the base material, they are mainly classified into silicone rubber-based conductive rubber tubes and fluorosilicone rubber-based conductive rubber tubes. You can clearly understand its types and applicability to make the most suitable choice for your project.
Silicone conductive tube
GALLOP INNOTEK silicone conductive tubes can withstand temperatures ranging from minus zero to over two hundred degrees Celsius, and they feature high elasticity and weather resistance. They are non-toxic and odorless, but their mechanical strength is average. It is often used in high-temperature electronic devices and medical equipment, among other applications.
Fluorosilicone conductive tube
GALLOP INNOTEK fluorosilicone conductive tubes retain the fundamental advantages of silicone rubber while offering exceptional resistance to fuel, lubricants, and chemicals. However, their cost is generally higher than that of silicone conductive tubes. This type of conductive tube is an ideal choice for harsh environments such as aerospace, automotive, and chemical plants, where oil and solvents come into contact.
Method for Producing Conductive Rubber Tubing
GALLOP INNOTEK conductive rubber tubes are mainly produced and formed through the following three methods. We aim to help you understand the advanced technology used in manufacturing conductive rubber hoses.
Extrusion Molding
Extrusion molding is the mainstream method for producing continuous-length conductive rubber tubes. Generally, uniformly mixed conductive rubber is put into an extruder, and under the push of a screw, the rubber compound is continuously extruded through a die with a specific cross-sectional shape to form tubular profiles. This method is highly efficient and low-cost, making it very suitable for large-scale production.
Compression Molding
Compression molding involves placing conductive rubber into a heated mold, then closing the mold. By applying high temperature and pressure, the rubber is forced to spread throughout the mold, and vulcanization reactions occur simultaneously. This method can produce custom-shaped conductive tubes with complex shapes and precise dimensions; however, its production efficiency is relatively low.
Injection Molding
Injection molding combines the features of extrusion and compression molding. Conductive rubber is first heated and plasticized in an extruder, and then injected into a closed mold under high pressure through a screw to complete the vulcanization process. This method has a high degree of automation, but the cost of molds and equipment is very high.
Applications of Conductive Rubber Tubing
GALLOP INNOTEK conductive rubber tubes have become the ideal choice in fields such as aerospace, defense, medical care, and the automotive industry due to their reliability, safety, and excellent performance. The following are their specific applications.
Aerospace and defense industry: This is the most classic and demanding application field of GALLOP INNOTEK conductive rubber tubes. They are mainly used in airborne radar systems, avionics equipment, missile guidance systems, satellite communication equipment, the chassis and doors of electronic warfare equipment to isolate vibrations, shield electromagnetic interference, and dissipate static electricity.
Communication and network equipment: GALLOP INNOTEK conductive rubber tubes are primarily used as chassis shielding for microwave communication equipment, high-density servers, and network routers, preventing signal crosstalk and electromagnetic leakage to ensure the integrity and security of data transmission.
Medical electronic equipment: GALLOP INNOTEK conductive rubber tubes can be applied to large and precise medical instruments, such as magnetic resonance imaging equipment, computed tomography scanners, and radiotherapy equipment, to shield external radio signals and prevent artifacts, ensuring the clarity and accuracy of images.
The automotive industry: GALLOP INNOTEK conductive rubber tubes are primarily used in the battery management systems, on-board cameras, radars, and fuel delivery systems of new energy vehicles to prevent electromagnetic interference from affecting the realization of system functions, which is directly related to driving safety.
Industrial equipment: In environments with complex electromagnetic fields and harsh physical conditions, such as factories and power stations, protecting the control core from interference is crucial to maintain the stability of industrial production. GALLOP INNOTEK conductive rubber tubes are applied in industrial-grade routers, test and measurement equipment, and control cabinets of power systems.
The production process of conductive rubber tubes may involve fine metal dust and chemical additives. Operators need to wear protective equipment to avoid direct contact and harm to their bodies. The finished pipes of GALLOP INNOTEK are usually safe.
Conductive rubber tubes can be recycled and reused, but the process is complex and usually requires professional methods to separate the rubber from the metal filler.
