What is Thermal Gap Filler
GALLOP INNOTEK thermal gap filler is a thermal interface material that is used to fill the gaps between electric components and heat dissipation devices. GALLOP INNOTEK thermal gap filler is generally divided into silicone, non-silicone, two-component, and more, and it is suitable for adhering to irregular surfaces.
Advantages of Thermal Gap Filler
Efficient Heat Transfer: GALLOP INNOTEK thermal gap filler possesses high thermal conductivity to transfer heat efficiently. For materials with poor thermal conductivity, retaining heat internally is dangerous, as it may induce failure or even fire. GALLOP INNOTEK thermal gap filler is designed to address hidden dangers.
Insulation: For electrical components, insulation is a crucial performance factor when selecting a filler. GALLOP INNOTEK thermal gap filler has a good function to keep insulation and avoid electrical shorts. Even if the materials come into direct contact with the printed circuit board or other metal components, they will not cause an electrical problem.
Reliability: GALLOP INNOTEK thermal gap filler is non-conductive, so it is safe to be used in the electrical industry. It can maintain softness and stability over the long term and is resistant to aging or hardening. GALLOP INNOTEK thermal gap filler is also easy to maintain, as it does not require frequent replacement or repair, reducing your maintenance costs.
Convenient Installing: GALLOP INNOTEK thermal gap filler is very soft. It can be compressed easily when installing, and fills in the gaps quickly. You do not prepare a smooth space. GALLOP INNOTEK thermal gap filler can adapt to various shapes, reducing processing difficulty and decreasing installation time.
Customizable: In practical applications, the structure of different equipment varies; some gaps are thin, while others are thick. GALLOP INNOTEK thermal gap filler has a wide range of thicknesses to choose from, and it can be customized into many shapes to meet the requirements of gaps. The fillers can also maintain stable thermal conductivity after being compressed.
How Thermal Gap Filler Work
There are many small air pockets between the heat-generating surface and the radiator, and the air has too low thermal conductivity, affecting normal heat conduction. GALLOP INNOTEK thermal gap filler can fill these gaps and enhance thermal conductivity. The fillers have a high efficiency in transferring heat, allowing the devices to maintain a safe temperature.
Applications of Thermal Gap Filler
Electronic Consumer
GALLOP INNOTEK thermal gap filler is widely used in electronic consumer products, including mobile phones, tablets, and computers. The internal space of these products is limited; chips and batteries will produce massive heat. GALLOP INNOTEK thermal gap filler can resolve this issue, helping the heat transfer to the metal cover or heat dissipation device. This not only keeps a stable temperature but also extends the service life of your devices.
Automotive and Telecommunication
In the automotive and telecommunications industries, GALLOP INNOTEK thermal gap filler can offer high performance in extreme environments. A large-scale heat release may occur due to the simultaneous operation of a large number of batteries, chips, and electronic components. GALLOP INNOTEK thermal gap filler maintains the heat dissipation in time to ensure normal operation of this equipment.
Medical Equipment
The primary function of GALLOP INNOTEK thermal gap filler in the medical industry is reflected in the equipment. It can be used in key electronic modules of ultrasound equipment, patient monitors, imaging equipment, and other medical devices. GALLOP INNOTEK thermal gap filler helps the equipment maintain a stable condition, ensuring measurement accuracy and decreasing the risk of equipment damage. If your projects need high precision, GALLOP INNOTEK thermal gap filler can help you achieve it.
How to Choose a Proper Thermal Gap Filler
When selecting a thermal gap filler, consider several key factors comprehensively. Thermal conductivity is a factor that you should consider firstly; it is connected directly with your production efficiency. If your system offers low power density, then the medium thermal conductivity filler is suitable. But for high-power-density equipment, a higher thermal conductivity filler is necessary.
Insulation and temperature resistance are also important. In some industries with strict electrical safety requirements, the fillers must possess reliable insulation functions. If your products need to operate for an extended period, ensure the fillers can meet the requirements.
Thermal Gap Filler Dispensing Planner
Estimate material volume for rectangular gaps while accounting for fill target and process allowance.
Planning/reference estimate: Rectangular filled-volume model only. Voids, component displacement, bead profile, compression and dispensing losses require process trials.
GALLOP INNOTEK thermal gap filler and thermal pad are similar in functions, both are used to fill in the gaps and help to heat dissipation. But they are different in shapes and application scenarios. GALLOP INNOTEK thermal gap filler likes paste and can be molded into many shapes, while GALLOP INNOTEK thermal pad has a certain shape and thickness. You can select them according to the structure of gaps.
GALLOP INNOTEK thermal gap filler is generally not recommended for reuse. Once the filler is installed, it will fix the certain shape. If you want to dismantle it to reuse, it may break the original structure and cause performance damage. Additionally, GALLOP INNOTEK thermal gap filler may adhere to the equipment surface, impacting secondary use.
